The flame is formed with an excess of acetylene such that the second cone
extends about an inch, or slightly more, beyond the small blue-white point.
The torch should be held so that the end of this second cone is in contact
with the work, the small cone ordinarily used being kept an inch or an inch
and a half from the surface of the work.
Welding rods of special aluminum are used and must be handled with their
end submerged in the molten metal of the weld at all times.
When aluminum is melted it forms alumina, an oxide of the metal. This
alumina surrounds small masses of the metal, and as it does not melt at
temperatures below 5000 degrees (while aluminum melts at about 1200), it
prevents a weld from being made. The formation of this oxide is retarded
and the oxide itself is dissolved by a suitable flux, which usually
contains phosphorus to break down the alumina.
_Copper._--The whole piece should be preheated and kept well covered
while welding. The flame must be much larger than for the same thickness of
steel and neutral in character. A slight excess of acetylene would be
preferable to an excess of oxygen, and in all cases the molten metal should
be kept enveloped with the flame. The welding rod is of copper which
contains phosphorus; and a flux, also containing phosphorus, should be
spread for about an inch each side of the joint. These assist in preventing
oxidation, which is sure to occur with heated copper.
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