Before anything is added from the rod, the sides of the crack are melted
down sufficiently to fill the bottom of the groove and join the two sides.
Afterward, as metal comes from the rod in filling the crack, the flame is
circled along the joint being made, the rod always following the flame.
[Illustration: Figure 37.--Welding Pieces of Unequal Thickness]
Figure 37 illustrates the welding of pieces of unequal thickness.
Figure 38 illustrates welding at an angle.
The molten metal may be directed as to where it should go by the tip of the
welding flame, which has considerable force, but care must be taken not to
blow melted metal on to cooler surfaces which it cannot join. If, while
welding, a spot appears which does not unite with the weld, it may be
handled by heating all around it to a white heat and then immediately
welding the bad place.
[Illustration: Figure 38.--Welding at an Angle]
Never stop in the middle of a weld, as it is extremely difficult to
continue smoothly when resuming work.
_The Flame._--The welding flame must have exactly the right
proportions of each gas. If there is too much oxygen, the metal will be
burned or oxidized; the presence of too much acetylene carbonizes the
metal; that is to say, it adds carbon and makes the work harder. Just the
right mixture will neither burn nor carbonize and is said to be a "neutral"
flame. The neutral flame, if of the correct size for the work, reduces the
metal to a melted condition, not too fluid, and for a width about the same
as the thickness of the metal being welded.
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